Overview: Large pallet boxes —also known as Gaylord boxes —are double- or triple-wall corrugated cardboard containers that sit on pallets for safe movement and storage of bulk goods . They are reusable, recyclable, and optimize handling with a pallet jack or forklift on cargo pallets.
What is a large pallet (Gaylord) box?
The term "Gaylord" comes from the original manufacturer, Gaylord Container Company, in the U.S., and is now used to refer to any large-capacity corrugated cardboard container placed on a pallet . These boxes can include:
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Separate base and lid for greater stability.
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Sleeve or lateral strip that forms the walls.
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Closing flaps that allow the contents to be secured.
They are generally manufactured in double or triple wall , offering different levels of resistance depending on the load.
- Supports large volumes of bulk product.
- Facilitates vertical loading , strapping and stacking.
- It is lightweight, recyclable and economical compared to rigid containers.
Main advantages
Logistical efficiency and ease of handling
These boxes can be easily moved with a pallet jack or forklift, reducing loading and unloading times.
Protection and resistance to stacking
Double- or triple-wall corrugated cardboard withstands high pressures, allowing multiple boxes to be stacked without the risk of collapse.
Sustainability and recycling
Cardboard is 100% recyclable and has one of the highest recovery rates in the packaging industry.
Space-saving and quick assembly
The boxes are delivered folded, optimizing warehouse space, and can be assembled in just a few minutes.
Measurements and compatibility with pallets
- European pallet (EUR/EPAL): 1200×800 mm → optimal for 80×60×55 cm boxes (such as TeleCajas), leaving room for strapping and corner pieces.
- Industrial/UK pallet: 1200×1000 mm → supports wider bases (e.g. 100×80 cm).
- Useful height: includes the total height with lid + strap and the free height of the transport.
Frequently Asked Questions about Gaylord Boxes
What does “Gaylord box” mean?
It is a generic term to refer to a large corrugated cardboard box that is placed on a pallet.
What is the capacity of a pallet-sized box?
It depends on the size. An 80x60x55 cm format (half a Euro pallet) has a capacity of 264 liters. A box that fits a Euro pallet of that height (55 cm) will have a volumetric capacity of 528 L.
Can I stack multiple loaded Gaylord boxes?
Yes, as long as the cardboard strength (BCT) and the maximum recommended weight are respected.
How to calculate the volume in liters of a large box?
Multiply length × width × height in meters to get m³, and multiply by 1000 to get liters.
Are Gaylord boxes reusable?
Yes, they can be reused multiple times if handled properly.
Where to buy Gaylord boxes in Spain?
You can purchase them from specialized distributors such as TeleCajas .
Featured Recommendation
Giant Double Cardboard Box Trunk 80x60x55 cm – TeleCajas
Approximate volume: 0.264 m³ (264 L) • Trunk format • Compatible with Euro pallets
Frequently Asked Questions
How do I know if my box is compatible with the pallet?
The base should not protrude from the pallet and it is advisable to leave 1–2 cm per side for strapping and corner pieces.
What is the difference between a Gaylord box and a pallet box?
In practice, Gaylord is the common term for large-format cardboard boxes designed to fit on pallets.
Can I stack these boxes?
Yes, if the box's BCT and the weight of its contents allow it. Refer to the data sheet to determine the safe stacking height .
Suggested specifications
- Material: double-walled corrugated cardboard
- Compatibility: Euro pallet 1200×800 mm
- Optional: lid, liner, corner pieces and strapping
